Friday, July 17, 2009

CAPSULE FILLING MACHINE ( AUTOMATICALLY)

1. PURPOSE

It is established to provide a proper procedure for Capsule Filling automatically.

2. SCOPE

It is applicable in Capsule Section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4 PROCEDURE

The Capsule Filling Machine with instrument is handled in the following way.

5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Capsule Filling Machine according to the maintenance schedule.
Check the following parts carefully.
 Air Compressor, Valve, Switches and Oil Level. (If Required Change It)
 Vacuum Pump and Oil Level (If required Change It)
 Electric Motors
 Pneumatic Valve and cylinder
 Electronic Controller
 Magnetic Contactor, relay and switches
 Capsule Pressure System
 Grooves of the dies.
 Shaft and bushes
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Capsule Filling Machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

The trained operator should handle the machine.
If find any problem in the alignment of the machine stop over the procedure.
If find any kind of abnormal noise, immediately stop the machine and maintain it.

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