Sunday, July 19, 2009

CAP SEALING MACHINE (SYROP & SUSPENSION )

1. PURPOSE

It is established to provide a proper procedure for automatic capping of glass bottles (syrups & suspension).

2. SCOPE

It is applicable in the liquid manufacturing (syrup & suspension) department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4 PROCEDURE

The Automatic Cap Sealing Machine with instrument is handled in the following way.


5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Cap Sealing Machine according to the maintenance schedule.
Check the following parts carefully.
 Electric Motor
 Chain, gears
 V. Belt
 Proper Adjustment of the machine
 Shaft, Bearing, Bushes, rollers etc.
This activity is then documented in the form Machinery & Equipment Maintenance Log (QR/ME/005/01)

Check the Cap Sealing Machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Always ensure that the sealing rollers are lubricated with light oil before starting the machine.
The trained operator should handle the machine.

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