1. PURPOSE
It is established to provide a procedure for proper filling of (Vial) glass bottles automatically.
2. SCOPE
It is applicable in the Vial manufacturing department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Vial Filling Machine with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Vial Filling machine according to the maintenance schedule.
Check the following parts carefully.
vElectric Supply
vElectric Motor
vFilling Pump
vBushes and Pins
vBearings
vMagnetic Solenoid coils
vMicro Switch
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Vial Filling machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Immediately stop the machine whenever feel any kind of abnormality during operations.
Stay at your machine whenever feels any kind of abnormality during operations.
Friday, July 31, 2009
U.V .Sterilizer
1. PURPOSE
It is established to provide a proper procedure for sterilizing a product before entering the sterile area.
2. SCOPE
It is applicable in Injectable & Infusion department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The U.V. Sterilizer with instrument is handled in the following way.
5 MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of U.V. Sterilizer according to the maintenance schedule
Check the following parts carefully.
vLimit Switch
vElectric Chock
vU.V Tube Rod
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the U.V Sterilizer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Always handle with care.
Replace U.V. Lights whenever required.
It is established to provide a proper procedure for sterilizing a product before entering the sterile area.
2. SCOPE
It is applicable in Injectable & Infusion department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The U.V. Sterilizer with instrument is handled in the following way.
5 MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of U.V. Sterilizer according to the maintenance schedule
Check the following parts carefully.
vLimit Switch
vElectric Chock
vU.V Tube Rod
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the U.V Sterilizer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Always handle with care.
Replace U.V. Lights whenever required.
TURN Table
1. PURPOSE
It is established to provide a proper procedure to turn the glass bottles toward the main filling conveyor.
2. SCOPE
It is applicable in the liquid (syrups & suspension) filling department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Turn Table Machine with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Turn Table according to the maintenance schedule.
Check the following parts carefully.
vPower Electric Supply
vElectric Starter
vElectric Motor
vGear Box
vBearings
vOil Level (If Required Change it)
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Turn Table condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTION:
Immediately stop the machine whenever feel any kind of abnormality during operations.
It is established to provide a proper procedure to turn the glass bottles toward the main filling conveyor.
2. SCOPE
It is applicable in the liquid (syrups & suspension) filling department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Turn Table Machine with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Turn Table according to the maintenance schedule.
Check the following parts carefully.
vPower Electric Supply
vElectric Starter
vElectric Motor
vGear Box
vBearings
vOil Level (If Required Change it)
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Turn Table condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTION:
Immediately stop the machine whenever feel any kind of abnormality during operations.
Thermal Bag Sealer
1. PURPOSE
It is established to provide a proper procedure for Poly bag sealing in different departments to protect the product from dust.
2. SCOPE
It is applicable in different packaging department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Thermal Bag Sealer with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Thermal Bag Sealer according to the maintenance schedule
Check the following parts carefully.
vElectric Transformer
vMicro Switch
vSealer Element
vSealer Ribbon
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Thermal Bag Sealer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Take extreme care while using electrical equipments.
Immediately switch to “OFF” if find any kind of noise, spark etc.
It is established to provide a proper procedure for Poly bag sealing in different departments to protect the product from dust.
2. SCOPE
It is applicable in different packaging department.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Thermal Bag Sealer with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Thermal Bag Sealer according to the maintenance schedule
Check the following parts carefully.
vElectric Transformer
vMicro Switch
vSealer Element
vSealer Ribbon
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Thermal Bag Sealer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Take extreme care while using electrical equipments.
Immediately switch to “OFF” if find any kind of noise, spark etc.
Turbine
1. PURPOSE
It is established to provide a proper procedure to fill the overhead tank of water.
2. SCOPE
It is applicable in the energy section.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Turbine with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Turbine according to the maintenance schedule.
Check the following parts carefully.
vElectric motor
vElectric Starter
vBearing & clutch
vPump Impeller
vLevel Control Circuit
vGland Packing
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Turbine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTION:
The trained operator should handle machine.
It is established to provide a proper procedure to fill the overhead tank of water.
2. SCOPE
It is applicable in the energy section.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The Turbine with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Turbine according to the maintenance schedule.
Check the following parts carefully.
vElectric motor
vElectric Starter
vBearing & clutch
vPump Impeller
vLevel Control Circuit
vGland Packing
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Turbine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTION:
The trained operator should handle machine.
S.S Transfer Tank
1. PURPOSE
1.1 It is established to provide a proper procedure for the storage of solution/water in different manufacturing department.
2. SCOPE
2.1 It is applicable in different manufacturing departments accordingly.
3. RESPONSIBILITY
3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The S.S. Transfer Tank with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of S.S. Transfer Tank according to the maintenance schedule.
Check the following parts carefully.
vElectric motor & stirrer
vElectric Starter
vValve & joints
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Before going to any kind of operation check each and every thing to meet any kind of emergency.
Always appoint trained staff on the plant.
1.1 It is established to provide a proper procedure for the storage of solution/water in different manufacturing department.
2. SCOPE
2.1 It is applicable in different manufacturing departments accordingly.
3. RESPONSIBILITY
3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The S.S. Transfer Tank with instrument is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of S.S. Transfer Tank according to the maintenance schedule.
Check the following parts carefully.
vElectric motor & stirrer
vElectric Starter
vValve & joints
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Before going to any kind of operation check each and every thing to meet any kind of emergency.
Always appoint trained staff on the plant.
S.S Storage Tank
1. PURPOSE
It is established to provide a proper procedure for the storage of solution/water in different manufacturing department.
2. SCOPE
It is applicable in different manufacturing departments accordingly.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The S.S. Storage Tank with is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of S.S. Storage Tank according to the maintenance schedule.
Check the following parts carefully.
vElectric motor & stirrer
vElectric Starter
vValve & joints
vMechanical Seal
vGear Box
vOil Level
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
During operation required valve should not be closed (when the feeding pumps are in a running condition).
Always appoint trained staff on the plant during operation.
It is established to provide a proper procedure for the storage of solution/water in different manufacturing department.
2. SCOPE
It is applicable in different manufacturing departments accordingly.
3. RESPONSIBILITY
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
4. PROCEDURE
The S.S. Storage Tank with is handled in the following way.
5. MAINTENANCE
MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of S.S. Storage Tank according to the maintenance schedule.
Check the following parts carefully.
vElectric motor & stirrer
vElectric Starter
vValve & joints
vMechanical Seal
vGear Box
vOil Level
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
During operation required valve should not be closed (when the feeding pumps are in a running condition).
Always appoint trained staff on the plant during operation.
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