Vial Filling Machine ( Automatic )

1. PURPOSE

It is established to provide a procedure for proper filling of (Vial) glass bottles automatically.

2. SCOPE

It is applicable in the Vial manufacturing department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Vial Filling Machine with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Vial Filling machine according to the maintenance schedule.
Check the following parts carefully.
vElectric Supply
vElectric Motor
vFilling Pump
vBushes and Pins
vBearings
vMagnetic Solenoid coils
vMicro Switch
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Vial Filling machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the machine whenever feel any kind of abnormality during operations.
Stay at your machine whenever feels any kind of abnormality during operations.

U.V .Sterilizer

1. PURPOSE

It is established to provide a proper procedure for sterilizing a product before entering the sterile area.

2. SCOPE

It is applicable in Injectable & Infusion department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The U.V. Sterilizer with instrument is handled in the following way.


5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of U.V. Sterilizer according to the maintenance schedule
Check the following parts carefully.
vLimit Switch
vElectric Chock
vU.V Tube Rod
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the U.V Sterilizer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.


EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Always handle with care.
Replace U.V. Lights whenever required.

TURN Table

1. PURPOSE

It is established to provide a proper procedure to turn the glass bottles toward the main filling conveyor.

2. SCOPE

It is applicable in the liquid (syrups & suspension) filling department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Turn Table Machine with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Turn Table according to the maintenance schedule.
Check the following parts carefully.
vPower Electric Supply
vElectric Starter
vElectric Motor
vGear Box
vBearings
vOil Level (If Required Change it)
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Turn Table condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

Immediately stop the machine whenever feel any kind of abnormality during operations.

Thermal Bag Sealer

1. PURPOSE

It is established to provide a proper procedure for Poly bag sealing in different departments to protect the product from dust.

2. SCOPE

It is applicable in different packaging department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Thermal Bag Sealer with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Thermal Bag Sealer according to the maintenance schedule
Check the following parts carefully.
vElectric Transformer
vMicro Switch
vSealer Element
vSealer Ribbon
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Thermal Bag Sealer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.


PRECAUTIONS:

Take extreme care while using electrical equipments.
Immediately switch to “OFF” if find any kind of noise, spark etc.

Turbine

1. PURPOSE

It is established to provide a proper procedure to fill the overhead tank of water.

2. SCOPE

It is applicable in the energy section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Turbine with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Turbine according to the maintenance schedule.
Check the following parts carefully.
vElectric motor
vElectric Starter
vBearing & clutch
vPump Impeller
vLevel Control Circuit
vGland Packing
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Turbine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

The trained operator should handle machine.

S.S Transfer Tank

1. PURPOSE

1.1 It is established to provide a proper procedure for the storage of solution/water in different manufacturing department.

2. SCOPE

2.1 It is applicable in different manufacturing departments accordingly.

3. RESPONSIBILITY

3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The S.S. Transfer Tank with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of S.S. Transfer Tank according to the maintenance schedule.
Check the following parts carefully.
vElectric motor & stirrer
vElectric Starter
vValve & joints
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.



EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.


PRECAUTIONS:

Before going to any kind of operation check each and every thing to meet any kind of emergency.
Always appoint trained staff on the plant.

S.S Storage Tank

1. PURPOSE

It is established to provide a proper procedure for the storage of solution/water in different manufacturing department.

2. SCOPE

It is applicable in different manufacturing departments accordingly.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The S.S. Storage Tank with is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of S.S. Storage Tank according to the maintenance schedule.
Check the following parts carefully.
vElectric motor & stirrer
vElectric Starter
vValve & joints
vMechanical Seal
vGear Box
vOil Level
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

During operation required valve should not be closed (when the feeding pumps are in a running condition).
Always appoint trained staff on the plant during operation.

S.S Processing Tank

1. PURPOSE

It is established to provide a proper procedure for batch processing (manufacturing) in different department of production.

2. SCOPE

It is applicable in different departments of production.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The S.S. Processing Tank with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of S.S. Processing Tank according to the maintenance schedule.
Check the following parts carefully.
 Electric motor & stirrer
 Electric Starter
 Valve & joints
 Mechanical Seal
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Before going to operation check each and every thing to meet any kind of emergency.
Always appoint trained staff on the plant.

S.S Pressure Vessels ( With Mixer )

1. PURPOSE

It is established to provide a proper procedure for batch processing (manufacturing) in different department of production.

2. SCOPE

It is applicable in Injectable departments of production.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The S.S. Pressure Vessel with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of S.S. Pressure Vessel according to the maintenance schedule.
Check the following parts carefully.
 Electric motor & stirrer
 Electric Starter
 Valve & joints
 Mechanical Seal
 Rubber Seal for joint
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Pressure Vessel condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Before going to operation check each and every thing to meet any kind of emergency.
Always appoint trained staff on the plant.

S.S Pumps

1. PURPOSE

It is established to provide a proper procedure for transmission of water/liquid in different production departments.

2. SCOPE

It is applicable in the different production departments.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The S.S. Pumps with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of S.S. Pump according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Mechanical Seal
 Pump Impeller
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the S.S Pump condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.


EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Do not operate the pump when the valve is in closed position.
Switch to “OFF” the pump if find any kind of abnormality during operations.

S.S DEMIN Water Tank

1. PURPOSE

It is established to provide a proper procedure for the storage of Demin water in water treatment department.

2. SCOPE

It is applicable in Distillation (water treatment department).

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The S.S. Demine Water Tank with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of S.S. Demine Water Tank according to the maintenance schedule.
Check the following parts carefully.
 Valve & Joints
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the S.S. Demine Water Tank condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.



EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order Duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

During operations required valve should not be closed (when the feeding pumps are in a running condition).
Always appoint trained staff on the plant during operations.

STIRRER Machine

1. PURPOSE

It is established to provide a proper procedure for mixing in different manufacturing departments.

2. SCOPE

It is applicable in different manufacturing departments.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Stirrer Machine with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Stirrer machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Bushes , Bearing
 Shaft Alignment
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the stirrer machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.


EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:
Always use protective gloves during operation.
Lubrication of the required parts regularly.

Steam Jacketed pan

1. PURPOSE

It is established to provide a proper procedure for boiling water through steam.

2. SCOPE

It is applicable in different manufacturing departments.

3. RESPONSIBILITY

Maintenance officer (Mechanical)
Maintenance Supervisor (Mechanical)

4. PROCEDURE

The Steam Jacketed Pan with instrument is handled in the following way.

MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Steam Jacketed Pan according to the maintenance schedule.
Check the following parts carefully.
 Electric motor & stirrer
 Electric Starter
 Valve & joints
 Steam Trap
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the stirrer motor’s condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.


EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Always handled by trained staff.
During operations check pressure gauges operation keenly to meet any kind of emergency.

Spray Gun

1. PURPOSE

It is established to provide a proper procedure for uniform spraying of solution.

2. SCOPE

It is applicable in Dry Product manufacturing section.

3. RESPONSIBILITY

Maintenance officer (Mechanical )
Maintenance Supervisor (Mechanical)

4. PROCEDURE

The Coating Pan with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Spray Gun according to the maintenance schedule.
Check the following parts carefully.
 Spray Gum Functioning
 Air Pressure Flow
 Pipe Line Functioning
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the Spray Gun condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.


EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

Always handle the spray gun carefully and store it in a safe place away from dust and moisture.

Suger Crushing Machine

1. PURPOSE

1. It is established to provide a proper procedure for sugar crushing in manufacturing area.

2. SCOPE

1. It is applicable in dry powder department.

3. RESPONSIBILITY

1. Maintenance officer (Mechanical / Electrical)
2. Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Sugar Crushing Machine with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Sugar Crushing Machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Crushing Gear
 V. Belt
 Bearings
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Sugar Crushing Machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:
During operation if feel any abnormal noise stop the machine.

Sand & Carbon Filter

1. PURPOSE

It is established to provide a proper procedure for the filtration of water particle.

2. SCOPE

It is applicable in the Water Treatment department.

3. RESPONSIBILITY

Maintenance officer (Mechanical)
Maintenance Supervisor (Mechanical)

4. PROCEDURE

The sand filter and carbon filters with is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Sand & Carbon Filter according to the maintenance schedule.
Check the following parts carefully.
 Sand & Carbon Proper Condition
 Sand & Carbon level in the column
 Rubber Lining
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Sand & Carbon Filter condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.



EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.


PRECAUTION:

Filters should be handled by the trained staff.

Reverse Osmosis Plant

1. PURPOSE

It is established to provide a proper procedure for the treatment of tap water before using it, (in water treatment department).

2. SCOPE

It is applicable in WATER TREATMENT DEPARTMENT.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Reverse Osmosis with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Reverse Osmosis Plant according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Valve & joints
 Electronic Card
 Pressure Switch
 Membrane (If Required Changed It)
 Valves
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Reverse Osmosis condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Do not operate the machine below designated pressure without approval from osmonics. Operation below started pressure may be detrimental to the pump.
Do not allow the pump to operate without concentrate flow. If pump prime is lost when trying to clean on suction, positive inlet pressure is required to reprime. No air should be sucked in to the inlet line during suction cleaning.
Designate trained staff for the operation.

Rotary Granulator

1. PURPOSE

It is established to provide a proper procedure for the granulation of raw material in the granulation department.

2. SCOPE

It is applicable in the tablet processing section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Rotary Granulator with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Rotary Granulator according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Valve & joints
 Mechanical Seal
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the Rotary Granulator condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the Maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Ensure that no other material is fed in the machine hopper.
Always wear protective gloves when operating the machine.
If find any kind of noise, vibration or any abnormality during operations stop over the machine quickly.

Rotary Compression Machine - ZP - 33

1. PURPOSE

It is established to provide a procedure for proper and continuous forming of tablets.

2. SCOPE

This is applicable for proper forming of Tablets in the Dry product manufacturing area.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Rotary Compression Machine ZP-33 with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Rotary machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Push Switches
 Bushes and Pins
 Bearings
 Punches and Dies
 V, Belts
 Pulley
 Gears
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the Rotary machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

6.0 PRECAUTIONS:

6.1 Immediately stop the machine whenever feel any kind of abnormality during operation.
6.2 Machine should handled by the trained operator.

Rotary Compression Machine - ZP - 25

1. PURPOSE

It is established to provide a procedure for proper and continuous forming of tablets.

2. SCOPE

This is applicable for proper forming of Tablets in the Dry product manufacturing area.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Rotary Compression Machine ZP-25 with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Rotary machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Push Switches
 Bushes and Pins
 Bearings
 Punches and Dies
 V, Belts
 Pulley
 Gears
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Rotary machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the machine whenever feel any kind of abnormality during operation.
Machine should handled by the trained operator.

Rotary Compression Machine

1. PURPOSE

It is established to provide a procedure for proper and continuous forming of tablets.

2. SCOPE

This is applicable for proper forming of Tablets in the Dry product manufacturing area.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Rotary Compression Machine ZP-19 with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Rotary machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Push Switches
 Bushes and Pins
 Bearings
 Punches and Dies
 V, Belts
 Pulley
 Gears
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Rotary machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the machine whenever feel any kind of abnormality during operation.
Machine should handled by the trained operator.

Printing Machine

1. PURPOSE

It is established to provide a proper procedure for Printing Cartons, labels etc.

2. SCOPE

It is applicable in Printing section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Printing Machine with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Printing Machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Heater
 Belts
 Shaft & Bearings
 Bushes
 Electric Switches
 Electronic Card
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Printing Machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

The Trained Operator should handle the machine.

Planned Preventive Maitenance schedule

1. PURPOSE

It is established to provide a proper procedure for planned preventive maintenance schedule.

2. SCOPE

It is applicable in maintenance department.

3. RESPONSIBILITY

Maintenance Manager
Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

First of all maintenance manager holds meeting with production manager and quality control manager.

 The maintenance schedule is arranged after meeting the production manager and quality control manager and documented in.
 The scheduled planned preventive maintenance of each department is then sending to each department.
 Then intimation for maintenance schedule work is send to the corresponding department.
 After the approval of intimation for maintenance work, the maintenance manager deputes specific personnel for the specific work.
 After the completion of work the activity is duly signed y department incharge and maintenance incharge.
 The whole activity is then registered in the log maintenance reference register.

Polishing Pan

1. PURPOSE

It is established to provide a proper procedure for coated tablets.

2. SCOPE

It is applicable in Dry Product manufacturing section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Polishing Pan with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:
Time to time check each and every part of Polishing Pan according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Gear Box
 V, Belt
 Oil Level
 Canvas Clotch
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the Polishing Pan condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Always maintain humidity and temperature within limits in the polishing area.
Always wear protective gloves when operating polishing pan.

Pre - Fillter Assembly

1. PURPOSE

It is established to provide a proper procedure for solution filtration of ampoule section.

2. SCOPE

It is applicable in ampoule manufacturing departments.
3. RESPONSIBILITY

Maintenance officer (Mechanical)
Maintenance Supervisor (Mechanical)

4. PROCEDURE

The Pre-filtration assembly with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Pre-Filter Assembly according to the maintenance schedule.
Check the following parts carefully.
 S.S. Mesh
 Filter
 Silicon Ring
 S.S. Bolts
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Pre-Filter Assembly condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

Paper Folding Machine

1. PURPOSE

1.1 This Standard Operational Procedure is established to provide a proper procedure for the handling and working of Paper Folding.

2. SCOPE

2.1 It is applicable in the Printing / Stamping Section.

3. RESPONSIBILITY

3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Paper Folding Machine with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Paper Folding Machine according to the maintenance schedule.
Check the following parts carefully.
 Electric Motor (DC Motor)
 Carbon Brush (If required Change it)
 Shaft & bushes
 V. Belts & Conveyor belt
 Bearings
 Electronic Card
 Counter Sensor
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Paper Folding Machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the machine, whenever feel any kind of abnormality during operation.
The machine should be handled by the trained operator.

Pump

1. PURPOSE

1. It is established to provide a proper procedure for the transmission of water/solution
in different production departments.

2. SCOPE

2. It is applicable in different production departments.

3. RESPONSIBILITY

1. Maintenance officer (Mechanical / Electrical)
2. Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Pump with instrument is handled in the following way.

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Pump according to the maintenance schedule. Check the following parts carefully.
 Electric motor
 Electric Starter
 Mechanical Seal
 Pump Impeller
 Pump Pressure
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the Pump condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.




EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Do not operate the pump when the valve is in closed position.
Switch to “OFF” the pump if find any kind of abnormality during operations.

Out Let Blower

1. PURPOSE

It is established to provide a proper procedure for sucking power and hot air in the tablet manufacturing department.

2. SCOPE

It is applicable in Tablet & Infusion manufacturing department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Out let blower with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Out Let Blower according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 V Belt
 Pullies
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Out Let Blower condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Before going to start always check the proper alignment of V belt and blower.
Check the internal side of the blower.

Over Head Water Tank

1. PURPOSE

1. It is established to provide a proper procedure for the storage of raw water.

2. SCOPE

1. It is applicable in every department of the factory

3. RESPONSIBILITY

1. Maintenance officer (Mechanical / Electrical)
2. Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE


CLEANING:

1. Switch OFF the turbine and isolate main power supply.
2. Disconnect the automatic water level system and put it out from the tank.
3. Drain the water from the tank.
4. Before going to start internal washing of the tank make sure that the tank is empty.
5. Start washing with raw water.
6. Detergent, sand paper, brushes etc. will be used to remove stain if found.
7. After cleaning the tank properly fill the tank twice with water and drain it. This step will remove the detergent, particle etc. from the tank.
8. Fill the tank with water and send request for analysis to Quality Control.






Q.C Inspector will take the sample to perform required analysis.
When water analysis will O.K main water transfer valve of the tank will be opened for the routine usage after receiving the Q.C release.
Note: If results not found satisfactory, washing the tank will be done again by draining and re-filling of water.
This process will remain continue till the satisfactory results.

Oscillating Granulator

1. PURPOSE

1. It is established to provide a proper procedure for the granulation of raw material in the granulation department.

2. SCOPE

2. It is applicable in the tablet processing section.

3. RESPONSIBILITY

1. Maintenance officer (Mechanical / Electrical)
2. Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Oscillating Granulator with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Oscillating Granulator according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Gear Box
 Oil Level
 V, Belt
 Shaft , Bearing and Bushes
 Seals
 Blades
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Oscillating Granulator condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:

Ensure that no other material is fed in the machine hopper.
Always wear protective gloves when operating the machine.
If find any kind of noise, vibration or any abnormality during operations stop over the machine quickly.

Nitrogen Delivery Apparatus

1. PURPOSE

It is established to provide a proper procedure of nitrogen delivery procedure in the Ampoule/Vial filling department.

2. SCOPE

It is applicable in the Ampoule/Vial filling department.

3. RESPONSIBILITY

Maintenance officer (Mechanical)
Maintenance Supervisor (Mechanical)

4. PROCEDURE

The Nitrogen Delivery Apparatus with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Nitrogen Delivery Apparatus to according to the maintenance schedule.
Check the following parts carefully.
 Filters
 S , S Bolts
 S , S Legs
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Nitrogen Delivery Apparatus condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.


PRECAUTIONS:

Always handled by trained staff.

Mixer tank For Coating

1. PURPOSE

It is established to provide a proper procedure for mixing (in coating department) as per requirements.

2. SCOPE

It is applicable in coating department for sugar coating, film coating & enteric coating.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Mixing Tank Coating with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Mixing Tank according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Switches
 Shaft and Bearing
 Mixing Blade
 Rubber Seal
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Mixing Tank condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:

Always handled by trained staff.
If find any kind of abnormal noise, vibration etc, immediately stop the mixer and maintain it.

Mixer

1. PURPOSE

It is established to provide a proper procedure for mixing in different manufacturing departments.

2. SCOPE

It is applicable in the different manufacturing departments.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Mixer with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Mixer according to the maintenance schedule. Check the following parts carefully.
 Electric motor
 Electric Starter
 Gear Box
 V, Belt
 Oil Level
 Shaft, Bearing and Bushes
 Mixing Blade
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Mixer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Always handled by trained staff.
If find any kind of abnormal noise, Vibration, etc immediately stop the mixer and maintain it.

LIQUID Filling Machine

1. PURPOSE

It is established to provide a proper procedure for the filling of (Syrups & Susp.) glass bottles automatically.

2. SCOPE

It is applicable in Oral Liquid Packaging Section.

3. RESPONSIBILITY

Maintenance officer (Mechanical/Electrical)
Maintenance Supervisor (Mechanical/Electrical)

4. PROCEDURE

The Liquid Filling Machine with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Liquid Filling machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Electric supply
 Gear box
 Dosing pump
 Bushes and pins
 Bearing
 Oil level (if required change it)
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Liquid Filling machine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

4.3.1 Immediately stop the machine whenever feel any kind of abnormality during operations.
4.3.2 Stay at your machine to meet any kind of emergency.

LAMINAR AIR FLOW

1. PURPOSE

1.1 It is established to provide a proper procedure for maintaining the positive sterile air pressure in the sterile area.

2. SCOPE

2.1 It is applicable in the Injectables and Quality Control department.

3. RESPONSIBILITY

3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Laminar Flow with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Laminar Air Flow according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Blowers
 Shaft & Bearings
 Clean the Pre-Filter
 Hepa Filter (replace the filter if chocked)

This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Laminar Air Flow condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

The trained operator should handle the machine.

INK JET PRINTER

1. PURPOSE

1.1 It is established to provide a proper procedure for printing carton, labels, etc.

2. SCOPE

It is applicable in Printing Section and F.G. Store.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Ink Jet Printer with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Ink Jet Printer according to the maintenance schedule
Check the following parts carefully.
 Power Supply
 Main Power Cable Properly Connected
 Head Support is stable (no vibration)
 Distance between the head and the object
 Valves
 For more details please see instruction manual
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Ink Jet Printer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Perform the operations below with great care in order to avoid splashing fluid for protection, use goggles and later gloves.
During a very long shutdown, flush the ink circuit completely every two months. So use this procedure “Stopping for more than one week”.
The adjustment of the jet in the gutter should be performed by an experienced technical or maintenance person.

HIGH EFFICIENCY COATING MACHINE

1. PURPOSE

It is used for film and Sugar coating of tablets.

2. SCOPE

This is applicable for proper film and sugar coating in tablet section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The High Efficiency Coating Machine with instrument Code No. HECM-454 is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Coating Pan according to the maintenance schedule
Check the following parts carefully.
 Electric motors
 Electric Starter
 Gear & Chain
 Gear box
 Oil Level (if required change it)
 Bearing and Shaft
 Exhaust Blower
 Heaters
 Hepa-Filter (If required change it)
 Mixer
 Solution Air Gun
 Pan Blade
 Electrical switches & magnetic starters.
 Pneumatic mixer
 Air lubricator
 Air damper
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Coating Pan condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

Always wear protective mask, gloves when working on coating pan.

HOMOGENIZER

1. PURPOSE

1.1 It is established to provide a proper procedure for the Homogenization of thick solution.

2. SCOPE

2.1 It is applicable in the Oral Liquid Manufacturing Department.

3. RESPONSIBILITY

3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

4.1.1 The Homogenizer with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Homogenizer according to the maintenance schedule
Check the following parts carefully.
 Electric Supply
 Electric Motor
 V. Belt
 Bearing
 Rotor and stator clearance
 Inlet and Outlet valve
This activity is then documented in the form Machinery & Equipment Maintenance Log

Check the Homogenizer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the machine whenever feel any kind of abnormality during operation.
Stay at your machine to meet any kind of emergency.

HEAT EXCHANGER

1. PURPOSE

It is established to provide a proper procedure to decrease the water temperature according.

2. SCOPE

It is applicable in Infusion manufacturing department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Heat Exchanger with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Heat Exchanger according to the maintenance schedule.
Check the following parts carefully.
 Heat Exchanger Plate
 Gaskit
For its Maintenance:
Unscrew the Heat Exchanger to dismental the plates of a heat exchanger.
Check all the gas kits if find any problem in any of damage replace all the gaskit set. It is no recommended to change only one of damage if have som problem.
For plates washing dip all plates in HCl. (Diluted in water).
After washing now its time to go for a fitting procedure of a Heat Exchanger.
During fitting take care about the sequence (which is mentioned on the plates).
Clearance gap must be taken place with in limits (limits are shown on plates).
While assembling the Heat Exchanger even tightness should be taken place.
After making it clear, now its time for leakage checking procedure (start up the pump to check leakage if any).
If find any kind of leakage then tight evenly to stop leakage.

This activity is then documented in the form Machinery & Equipment Maintenance Log

Check the Heat Exchanger condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the process if find any kind of abnormality during operations i.e. leakage in line joints, valve leakage etc.
Always designate trained staff on the plant.

HOT AIR BLOWER

1. PURPOSE

1.1 It is established to provide a proper procedure for drying of tablet in coating.

2. SCOPE

2.1 It is applicable in tablet coating section.

3. RESPONSIBILITY

3.1 Maintenance officer (Mechanical / Electrical)
3.2 Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Hot Air Blower with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Hot Air Blower according to the maintenance schedule.
Check the following parts carefully.
 Electric Blower
 Electric Heater
 Electric Switches
This activity is then documented in the form Machinery & Equipment Maintenance
Check the Hot Air Blower condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register .
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTION:

Always wear protective gloves when handling hot air blower other wise burn injuries can occur.

GEAR PUMPS

1. PURPOSE

It is established to provide a proper procedure for transmission of thick liquids.

2. SCOPE

It is applicable in Liquid manufacturing department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Gear Pump with instrument is handled in the following way.


5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Gear Pump according to the maintenance schedule.
Check the following parts carefully.
 Electric Supply
 Electric Motor
 Gear
 V. Belt
 Gear Pump
 Bearings
 Oil Level (If Required Change It)
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Gear Pump condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:

Immediately stop the machine whenever feel any kind of abnormality during operations.

MAINTENANCE

1. PURPOSE

It is established to provide a proper procedure for the maintenance being done in the facility.

2. SCOPE

It is applicable in the maintenance department.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)
Maintenance Manager

4. PROCEDURE

EMERGENCY / BREAKDOWN MAINTENANCE:

 Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
 Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
 Maintenance Manager assigns the maintenance work to the concerned personal
 After the completion of work the section incharge signs the completion of Work Order.
 All the record is filed and kept by the Maintenance Supervisor.

PLANNED PREVENTIVE MAINTENANCE:
 The maintenance manager along with production manager plans the preventive maintenance schedules.
 The planned preventive maintenance schedule is forward to each department.
 Any modification in collaboration with section incharge is discussed and finalized.
 The intimation for maintenance schedule work is sent 3 to 4 days before the planned preventive maintenance date.
 After the approval of section incharge maintenance manager assigns the duty to the concerned personnel.
 At the end of maintenance all the activity is documented properly.

MONITORING OF MACHINE MAINTENANCE:

 The maintenance staff time to time checks the machinery. Any deviation or problem is immediately forward to the maintenance manager for further activity.
 Any problem arose communicated to the maintenance staff by production staff is forward to the maintenance manager for further activity.

GENERATOR

1. PURPOSE

It is established to ensure require electric supply (in case of power failure) in the factory.

2. SCOPE

It is applicable in the whole factory whenever electricity is required due to power failure.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Generator with instrument is handled in the following way.

CLEANING:

Clean the generator with clean cloth to remove dust.
Clean and check all tools required for the maintenance and normal usage.
Clean the air intake filters with air pressure guns when required.
Wash the radiator with plain water once a month.
In case of power failure switch the generator to “ON”.
Check the oil pressure and fuel pressure gauges.
After gaining the specified 50 HZ, voltage, put the main load on it and then check amps.
To meet any kind of emergency check the voltage, amps, fuel gauge etc during running condition.
5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Generator according to the maintenance schedule.
Check the following parts carefully.
 Oil Level
 Fan Belts
 Batteries
 Electronic Control Panel
 Battery Charger
 Bushes and pins
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Generator condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:

Check the engine oil level, before starting the generator.
Check the water level of radiator.
Check all the filters (oil filter, air filters) time to time change then when required.
Check the diesel oil tank level.
tart & stop the generator on idle speed.
Gradually increase the speed when going to start.
Gradually decrease the speed when going to stop.
Do not overload the generator by specified limits.
Keep the generator room well ventilated during operations.
During operation of generator handle it with extreme card.
Maintain the battery water level.
Check the battery charges unit on daily basis.
Change the engine oil if needed.

FLUIDIZED BED DRYER

1. PURPOSE

It is established to provide a proper procedure for drying of materials.

2. SCOPE

It is applicable in Dry Product manufacturing area.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Fluidized Bed Dryer with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Fluidized Bed Dryer according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 Blower
 Solenoid Valve
 Temperature Controller
 Thermo Couples
 Shaft and Bearing
 Jack
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Fluidized Bed Dryer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:

Always ensure that the filters are properly installed and the chamber door is properly sealed to prevent any hot air leakage.
The machine operator must wear protective gloves.

ELECTRIC LIFT

1. PURPOSE

It is established to provide a proper procedure for transportation of different items.

2. SCOPE

It is applicable in production department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The Electric Lift with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Electric Lift according to the maintenance schedule.
Check the following parts carefully.
 Electric Motor
 Gear Box
 Electric Brake & required adjustment
 Carriage Wheel (if required alignment)
 Limit Switches
 Electric Switches
 Magnetic Contactor & relay
 Electric Control Circuit
 Rope
 Pullies & Bearings
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Electric Lift condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:
During operation if feel any abnormal noise stop the machine.
When the door is open lift should not start.

DUST COLLECTOR

1. PRINCIPLE

Pharmaceutical products can be contaminated by dust. Dust not only pollutes the equipment and machinery used in the production area but also cause dangerous alarms to the pharmaceutical products as well.

2. PURPOSE

This Standard Operational Procedure is established to provide a proper procedure for the handling and working of dust collector.

3. SCOPE

It is applicable in the production area.

4. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

5. PROCEDURE

The Dust Collector with instrument is handled in the following way.


6. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Dust Collector according to the maintenance schedule.
Check the following parts carefully.
 Electric Motor
 Vibrating Sifter
 Magnetic Contactor
 Timer & relay
 Bearings & Blower
 Wash the filter thoroughly
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Dust Collector condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Immediately stop the machine, whenever feel any kind of abnormality during operation.
The machine should be handled by the trained operator.

DRY POWDER FILLING MACHINE

1. PURPOSE

It is established to provide a proper procedure for filling of Dry Powder.

2. SCOPE

It is applicable in dry powder filling department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4 PROCEDURE

The Dry Powder Filling Machine with instrument is handled in the following way.

5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Dry Powder Filling machine according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Panel
 Polishing of the Filling Strirrer
 V , Belt
 Bearing Shoft and Bushes
 Timer and Relay
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Dry Powder Filling mahhine condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Always wear protective gloves when operating the machine.
The trained staff should handle machine.
If find any kind of any noise, vibration etc, immediately stop the machine for checking & maintaining if required.

DE-IONIZED PLANT

1. PURPOSE

It is established to provide a proper procedure of making Demin water in water treatment department.

2. SCOPE

It is applicable in the water treatment department.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4. PROCEDURE

The De-ionized water with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of De-ionizer Plant according to the maintenance schedule.
Check the following parts carefully.
 Resin condition
 Resin Level
 Electric Panel & Electronic Card
 Pump
 P.V.C Pipe, Elbow Union and leakage etc.
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the De-Ionizer Plant condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTION:
The trained operator should handle machine.

DOUBLE DOOR STERILIZER CABINET TYPE

1. PURPOSE

It is established to provide a procedure for proper sterilization of empty ampoules and Vials.

2. SCOPE

It is applicable in Injectables & Dry Powder manufacturing section.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4 PROCEDURE

The Dry Heat Sterilizer (Cabinet Type) with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Double Door Sterilizer according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Heater
 V , Belt
 Shaft and Bearing
 Blowers
 Magnetic Contactor
 Temperature Controller
 Thermo couples
 Timer
 Door Seals
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Double Door Sterilizer condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:
Never open the door of the sterilizer during running condition.
Never open the door of the sterilizer in the sterile area until the doors in the non sterile area is properly locked and closed.
Always wear protective gloves when handling the dry heat sterilizer.

DISPENSING HOOD

1. PURPOSE

It is established to provide a proper procedure for dispensing of Raw Material.

2. SCOPE

It is applicable in Raw Material Store.

3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)


4. PROCEDURE

The dispensing hood with instrument is handled in the following way.

5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Dispensing Hood according to the maintenance schedule.
Check the following parts carefully.
 Blower motor
 U.V. Light
 Filter
 Hepa Filter
 Blower, Shaft , Bearing etc.
 Electric switches and panel
This activity is then documented in the form Machinery & Equipment Maintenance Log (QR/ME/005/01)
Check the Dispensing Hood condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.


PRECAUTION:

The trained operator should handle the machine.

DOUBLE CONE BLENDER

1. PURPOSE

It is established to provide a proper procedure for blending/mixing of raw material in dry powder mixing department.

2. SCOPE

It is applicable in Dry Powder section.

3. RESPONSIBILITY

Maintenance officer (Mechanical/Electrical)
Maintenance Supervisor (Mechanical/ Electrical)

4. PROCEDURE

The Double Cone Blender with instrument is handled in the following way.

5. MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Double Cone Blender according to the maintenance schedule.
Check the following parts carefully.
 Electric motor
 Electric Starter
 V , Belt
 Pullies
 Gear Box
 Oil Level
 Chain
 Alignment of blades
This activity is then documented in the form Machinery & Equipment Maintenance Log Check the Double Cone Blender condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.
EMERGENCY / BREAKDOWN MONITORING:

Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.
PRECAUTIONS:

Always use protective gloves when operating the machine.
If find any kind of noise, vibration etc. immediately switch the main power supply button to “OFF”.

DEHUMIDIFIER

1. PURPOSE

It is established to ensure the required transmission of chilled water in the different departments of production.

2. SCOPE

It is applicable in the different production departments wherever chilled water is required.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4 PROCEDURE

The Chiller with instrument is handled in the following way.

CLEANING:

Clean the chiller with clean cloth to remove dust.
Wash chillers internally once a month with chemical procedure.

STARTUP & OPERATION:

Always keep the switch to “ON” position
Checks the compressor heaters are working properly.
Check all the pumps & electric circuits are in proper working condition.
Check all the valves, gauges are in proper working condition.
Check the water flow and level in the water storage tank.
Check the gauge, valves pumps abnormal noise etc time to time to meet any kind of emergency.
After checking all the pumps, gauges, valves etc. Start the chiller to “ON”.


5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Chiller Unit according to the maintenance schedule.
Check the following parts carefully.
 Water transmission Line
 Proper working of compressor
 Electric Panel relays etc.
 Control switches
 Pressure Gauges and Temperature Gauge
 Check the gas pressure (R 22) of compressor
 Check the flow switches
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Chiller Unit condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Never ever switch to “OFF” the main electric supply of the chiller.
If the compressor base heaters are not working properly never ever start that chiller.
Stay at your department to meet any kind of emergency.

CHILLER UNIT ( water cooled )

1. PURPOSE

It is established to ensure the required transmission of chilled water in the different departments of production.

2. SCOPE

It is applicable in the different production departments wherever chilled water is required.
3. RESPONSIBILITY

Maintenance officer (Mechanical / Electrical)
Maintenance Supervisor (Mechanical / Electrical)

4 PROCEDURE

The Chiller with instrument is handled in the following way.

CLEANING:

Clean the chiller with clean cloth to remove dust.
Wash chillers internally once a month with chemical procedure.

STARTUP & OPERATION:

Always keep the switch to “ON” position
Checks the compressor heaters are working properly.
Check all the pumps & electric circuits are in proper working condition.
Check all the valves, gauges are in proper working condition.
Check the water flow and level in the water storage tank.
Check the gauge, valves pumps abnormal noise etc time to time to meet any kind of emergency.
After checking all the pumps, gauges, valves etc. Start the chiller to “ON”.


5 MAINTENANCE

MONITORING OF MACHINE MAINTENANCE:

Time to time check each and every part of Chiller Unit according to the maintenance schedule.
Check the following parts carefully.
 Water transmission Line
 Proper working of compressor
 Electric Panel relays etc.
 Control switches
 Pressure Gauges and Temperature Gauge
 Check the gas pressure (R 22) of compressor
 Check the flow switches
This activity is then documented in the form Machinery & Equipment Maintenance Log
Check the Chiller Unit condition time to time to find any kind of problem during operation.
All the monitoring record is filed and kept by the Maintenance Supervisor.

EMERGENCY / BREAKDOWN MONITORING:
Maintenance Manager receives Maintenance Work Order duly signed by the section incharge of the concerned machinery or equipment.
Maintenance Work Order is assigned a number according to the receiving in the Maintenance Reference Register.
Maintenance Manager assigns the maintenance work to the concerned personal
After the completion of work the section incharge signs the completion of Work Order.
All the record is filed and kept by the Maintenance Supervisor.

PRECAUTIONS:

Never ever switch to “OFF” the main electric supply of the chiller.
If the compressor base heaters are not working properly never ever start that chiller.
Stay at your department to meet any kind of emergency.